Piping Engineering


Courses run at Nagpur Office

  1. Process Piping Engineering
  2. Non Destructive Testing (NDT)
  3. Piping Software (PDMS & SP3D)
  4. Pipe Stress Analysis (Caesar II)

PLANT DESIGN MANAGEMENT SYSTEM

SYLLABUS

We offer professionals the basic and advanced knowledge on PDMS by concentrating on

  1. EQUIPMENT
  2. PIPING
  3. ISODRAFT
  4. STRUCTURES
  5. HANGERS & SUPPORTS
  6. DRAFT
  7. ADMIN
DESIGN MODULES

Equipment Modeling- As per vendor drawing and equipment layout

Modeling of Horizontal Vessel
Modeling of Vertical Vessel
Modeling of Heat Exchanger
Modeling of Pumps
Modeling of Stacked Heat Exchanger
Creating the standard equipments
Creating obstructions
Equipment commands-All equipment commands are covered.
Setting the obstructions.
Changing the position of the component with respect to world command
Modify command
Rotate command
Mirror command
Offset command
Measure command, etc - (All Equipment commands are covered).

PIPING MODULE

Pipe routing- As per piping layout and P&ID
6 Routing on projector
Total 10 routings for practice
How to provide spec break
Providing offsets
Providing slopes
Usage of model editor.
Solving Data inconsistency & clash check
Piping commands (All Piping commands are covered).

ISODRAFT MODULE

Isometric Generation- As per pipe routings
Extracting of Isodraft
Splitting of Isometics
Providing flow and penetration attachments.
Export the drawing to AutoCAD

STRUCTURAL MODULE
Structures- As per Equipment layout & piping layout
Beams and columns
Create beams and columns
Extend beams and columns
Creating Bracings
Generating the reports
Structural commands (All Structural commands are covered).

Panels and plates
Creating panels and plate
Cutting panels and plate
Splitting of panels and plate
Penetration of panels and plates

Floors
Creations of floors

ASL modeler
Creation of platforms
Creation of ladders
Creation of stairs

HANGERS AND SUPPORT MODULE
- Supporting the Equipments, structures, pipes
Modeling of supports
Modeling of line guide ,hold down, limit stop.
Modeling of stiffner plates,doubler plate.
Modeling of cap plates.

DRAFT MODULE
- Final output of Plant layout
GA-Drawing creation in 2D
Creation of sectional views
Dimensioning, Labeling
Export the drawing to AutoCAD
Reflecting the design changes in draft
Commands in draft

ADMIN MODULE
Creation of new projects
Creation of teams, users, DB’s, MDB’s
Project maintenance
Access control right


Pipe Stress Analysis

  • Introduction to Stress Analysis.
  • Inputs Required for Stress Analysis
  • Classification of Critical & Non Critical Lines
  • Pipe supports Selection & Span Calculation
  • Expansion Loop Design & Flexibility Calculations as per ASME B 31.3
  • Wind Load Calculation
  • Flange Leakage Calculation
  • Building of Input Model in Ceaser II
  • Introduction to LOAD CASES.& Building Up using CAESARII
  • Pump Suction Model & Analysis
  • Pump Discharge Model & Analysis
  • Fired Heater Lines & Analysis
  • Static Analysis of Model
  • Qualifying Nozzle as per API 610 - Pump Nozzle Analysis
  • Qualifying Nozzle as per API 560 Analyses for Fire Water Heaters.

Process Piping engineering

  • Introduction to Piping, Fundamentals of piping, Classification of pipe, Pipe Manufacturing Methods, Pipe Sizes, Pipe Schedule & Pipe Representation.
  • Codes & Standars,Implementation of Codes & Standards,Advantages Of Codes & Standards, Practical Problems on use of Codes & Standards.
  • Mechanical and Process Equipment ,All Industrial Equipments & Their Practical Application.
  • Piping Components, Piping Fittings, Types of Flanges Types of Valves,Speciality Items.
  • Flow Diagrams, Process Flow Diagrams,Utility Flow Diagrams,Piping & Instrumentation Diagrams.
  • Hazop & Its Practical Application
  • Development Of Plot plan.
    Inputs required,Steps involved in development of plot plan,Basic engineering and Gathering the Information from FEED.
  • Development of Equipment Layout
    Pump Layout,Compressor Layout,Column Layout,Reboiler Layout,
    Heat Exchanger Layout,Air cooler Layout,Flare Layout.Tank farm design.
  • Development of Piping Layout
    Pump Piping ,Compressor piping,Steam Piping ,Utility piping,Fire fighting piping ,Vessel trims ,Flare piping ,Cooler Piping.
    Column piping,Heat exchanger piping,Pipe rack Load calculation ,
    Pipe rack layout etc
  • Development of GA Drawings,Piping Isometrics.
    Steps involved in development of GA’s,Practical Problems,
    Preparation of Spool drawings.
  • Piping Materials ,Preparation of Piping Material Specifications – ASME / ASTM,Calculation of standards property of piping materials.
  • Pipe Supports, Types of Supports, Selection of Supports& Support Span Calculation, Support Steel Selection, Stress Isometrics.
  • Hydraulic Design of Piping Systems,Design Calculations of Piping sizing,Pump Calculations.


SMART PLANT 3D

WHAT IS SMART PLANT DESIGN  SYSTEM ?
SP3D  Smart Plant  3D Design System is a comprehensive, intelligent computer-aided design/engineering (CAD/CAE) application for plant design, construction and operations. Production-driven, it widely used in Power, Oil & Gas Production & Processing (Offshore & Onshore), Petroleum Refining, Petroleum storage & Transportation, Chemicals & Petrochemicals, Sugar, Paper and Chemical industries for the best possible design – and do it more efficiently to reduce the total installed cost of the project. Due to its capability and commitment to the industry, many leading engineering firms and owner / operations have selected PDS as their corporate standard.

 WHY PDS TRAINING?
                       
 SP3D is widely used by piping and structural companies to achieve more with fewer resources provided. 3D modeling helps for designing. Improves productivity & Interference checking to reduce field rework. Exact material takes offs that reduce costs. Dynamic walk – through that allow operations and maintenance personnel to Specification- driven design and checking that improve accuracy.
 
PDS OPPORTUNITIES

     The opportunities for trained SP3D Engineers are ever increasing globally in the engineering world. AS becomes a first choice for Fortune 2500 companies to sustain their industry position for competitive advantages, it creates a great demand for trained PDS professionals. PDS professionals are paid multiple times than engineers.

EARNING CAPACITY AFTER PDS
 
        You can earn from 3 Lakhs with a minimum of one year SP3D experience in alone. If you opt to work in over seas- the salary packages will be very high.

ELIGIBILITY

Engineering Degree, Diploma's
SYLLABUS

We offer professionals the basic and advanced knowledge on PDS by concentrating on

  • EQUIPMENT MODELLING
  • PIPING MODELLING
  • ISODRAWING MANAGER
  • FRAMEWORKS
  • DRAWING MANAGER
  • REPORTS MANAGER
  • HANGERS&SUPPORTS

EQUIPMENT MODELLING

Equipment Modeling- As per vendor drawing and equipment layout

  • Modeling of Horizontal Vessel
  • Modeling of Vertical Vessel
  • Modeling of Heat Exchanger
  • Modeling of Pumps
  • Modeling of Stacked Heat Exchanger
  • Creating the standard equipments
  • Equipment commands-All equipment commands are covered.

PIPING MODELLING

Pipe routing- As per piping layout and P&ID

  • 6 Routing on projector
  • Total 10 routings for practice
  • Sketching Applications
  • How to provide spec break
  • Providing offsets
  • Providing slopes
  • Solving Data inconsistency & clash check
  • Piping commands (All Piping commands are covered).

ISODRAWING MANAGER

Isometric Generation- As per pipe routings

  • Extracting of Isodraft
  • Splitting of Isometics

FRAMEWORKS PLUS MODELLING
Structures- As per Equipment layout & piping layout

  • Create Beams and Columns
  • Extend beams and columns
  • Create Bracings
  • Structural commands (All Structural commands are covered).
  • Creating panels and plate
  • Cutting panels and plate
  • Creations of floors
  • Creation of platforms
  • Creation of ladders
  • Creation of stairs

DRAWING MANAGER
- Final output of Plant layout

  • GA-Drawing creation in 2D
  • Creation of sectional views
  • Dimensioning, Labeling

REPORTS MANAGER
Generation of reports and formats

  • Extraction of Piping MTO.
  • Extraction of Line List.
  • Extraction of Equipment Nozzle List.
  • Extraction of steel MTO.

 SUPPORT MODULE
- Supporting the pipes.

  • Modeling of supports

COURSE DETAILS & DURATION

    RADIOGRAPHY TESTING 
  1. RT General                          15 Hours
  2. RT Specific                           05 Hours
  3. RT Practical                          06 Hours
    ULTRASONIC TESTING
  1. UT General                         12 Hours
  2. UT Specific                          06 Hours
  3. UT Practical                        07 Hours
    LIQUIDPENATRANT TESTING
  1. LPT General                        08 Hours
  2. LPT Specific                        04 Hours
  3. LPT Practical                       03 Hours
    MAGNETIC PARTICLE TESTING  
  1. MPT General                     12 Hours
  2. MPT Specific                      04 Hours
  3. MPT Practical                    06 Hours      

This classes will be conducted   AS Per Guideline of  ASNT-SNT-TC-1A